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Giorgio Santella. All pictures: CMG |
CMG will be exhibiting at K 2025, the most important international event for the plastics and rubber industry, which will be held in Düsseldorf from 8 to 15 October 2025.
Visitors are welcome to visit us at our booth 9C10, where CMG will present its latest generation recycling solutions, designed to meet the current challenges of this market segment: energy efficiency, environmental sustainability and high performance.
“Adhering to the official motto of K 2025 – ‘The Power of Plastics: Green – Smart – Responsible’ – we at CMG Granulators reconfirm our role as a key player in the recycling market through our commitment to developing sustainable, smart, and responsible solutions, with technologies designed to drive plastic waste into a resource”, says Giorgio Santella, CEO of the company.
"From Refuse to Reuse. CMG turns your waste into renewable materials."
This is CMG's pay-off: a message that is not just a slogan, but the very essence of the company's mission.
Waste materials from industrial or post-consumer industrial processes turn into secondary raw materials ready for a new productive life: CMG Granulators is the starting point for the creation of circular value.
CMG technologies - granulators, shredders, advanced evacuation and dedusting systems - are developed to ensure maximum cleanliness, consistent quality and repeatable performance.
Each process step is designed to optimize the transformation of plastics, even in their most contaminated and complex forms, into materials that are useful, sustainable and efficient again.
New EV 92-220: Advanced Granulation Systems for a New Era of Post-Consumer Plastics Recycling
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| New EV 92-220 |
In an era where sustainability and operational excellence are paramount, CMG Granulators introduces its EV Evolution Series, the next-generation line of granulation systems engineered specifically for post-consumer plastics. With a direct focus on energy efficiency, performance, and innovation, the EV Series sets a new benchmark in plastics recycling technology.
At the heart of this evolution is CMG’s proprietary design philosophy: delivering maximum throughput with minimum environmental footprint. Each EV Series model is optimized to reduce energy utilization by up to 50% compared to conventional granulators, achieved through advanced cutting geometries, unique rotor design, and intelligent drive systems. These design advancements provide the highest energy efficiency and the lowest total cost of ownership (TCO) of the category.
Ease of maintenance is another cornerstone of the EV Series. Featuring simplified/quick access to key mechanical components, self-lubrication systems and predictive diagnostic capabilities, the machines minimize downtime and make operational procedures easy and simple to implement. Every granulator in the series is built with operator safety and accessibility in mind.
The EV Series is also unmatched in terms of output. With processing capacities ranging from hundreds of kilograms to several tons per hour, the series is versatile and scalable for applications across post-consumer rigid and flexible plastics. Equipped with a unique cutting chamber having proprietary CMG design, these granulators ensure clean, dimensionally consistent regrind, no powder or micro particles and the highest yield.
This year’s highlight at K2025 is the global debut of the EV 92-220 model, the largest and most powerful granulator ever introduced in the industry. Designed for heavy-duty applications and massive volume streams, the EV 92-220 features a revolutionary cutting chamber architecture and advanced control integration, for enhanced reliability under extreme operational loads. With an output capacity that exceeds any existing machine in the marketplace, it is the definitive solution for large-scale plastics recycling plants seeking both scalability and efficiency.
The EV Series represents a bold leap forward in sustainable plastics processing. By combining breakthrough engineering with operational simplicity and unmatched performance metrics, CMG Granulators continues to lead the change toward a more circular economy.
“The launch of the EV 92-220 marks not only a technological milestone but a statement of intents, a commitment to transforming waste into value at scale” Santella concludes.
Continuous Improvement & New Developments: New Evacuation & Dedusting Systems
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| EV916 Granulator with Regrind Evac System |
Along with its state-of-the-art granulator design, CMG Granulators is introducing a brand-new development: the new range of evacuation, dedusting and powder containment system solutions. The unit is the largest of the category and can evacuate, convey, dedust an amount of regrind of up to 7.000 kg/h. The entire new range of the so called Regrind Evac Systems, starts at a capacity of 200 kg/h and, through a selection of 10 different sizes, reaches the impressive capacity of 7.000 kg/h.
The new Evac Systems operate under full vacuum, meaning the regrind material is evacuated from the granulator and is gently conveyed to a cyclone receiver and through a dedusting chamber, all of that under negative pressure. The advantages of using negative pressure are several, from not generating any dust or small particles by friction against the conveying pipe walls, to avoiding the impact against the blower impeller blades, utilized on conventional blow-through evac systems. The regrind is then deposited in a storage bin, gaylord or big-bag while the powdery air is handled by a purposely designed automatic self-cleaning filter unit. The powder collected at the filter unit is automatically compacted and deposited/boxed for recycling or disposal. The complete system guarantees ZERO pollution to the environment and the degree of filtration of the air from the filter station can be adjusted in line with local regulations or specific requests.
All new system solutions supplied by CMG Granulators will be equipped with the new Evac Systems, that are also offered as upgrade kits for existing/legacy granulation systems.
As all machinery and equipment supplied by CMG Granulators, the new line of Regrind Evacuation Systems is entirely designed, produced and assembled at the CMG production premises in Italy.
Worldwide reach
With Headquarters, Production Site and Technical Center in Italy and the world’s largest distribution network in the plastics industry, CMG is active worldwide with service and sales centers and localized technical skills.
Contact CMG at the following link: https://www.cmg-granulators.com/en/contacts/
