Extrusion Asia Edition 1-2026

监控系统保障顺畅生产 为了尽可能维持设备的高生产力，细川阿尔派提供了一套 监控系统，能够即时可视化生产过程中的故障，并支持快速排 除故障。一套安装在牵引装置，卷线机和MDO上的摄像系统 可生成图像，操作员可通过终端调取查看。这使得即使在设备 不可见区域，也能从控制面板获得系统概览。在紧急情况下， 细川阿尔派旗下服务品牌Blueserv可以快速接入系统并提供远 程支持服务。 预测性维护工具isa.guard：实时设备诊断 借助服务品牌Blueserv旗下的预测性维护工具isa.guard， 设备的维护需求可以被精准预测--便于保持系统的最佳状态和 延长使用寿命。“问题应该在变得更严重甚至发生之前就被发 现。这使得客户能够主动规划干预措施，最大化延长设备使用 寿命。”Blueserv吹膜挤出部门总监Christian Hoffmann解释 道。他诙谐地补充道：“我们开发的isa.guard是一颗‘水晶球’， 能让我们预见未来。”通过分析大量的数据和传感器信 息，isa.guard为设备提供实时诊断。这使得客户能够全天候 地掌握吹膜生产状况。此外该工具还提供具体的行动建议，使 客户能及时的、有针对性且高效地做出响应。 isa.io：详细且灵活的设备状态信息 模块化软件平台isa.io支持对过程数据进行比对分析，从而 优化设备性能并提高效率。“这为我们客户提供了对所有细川 阿尔派生产线的绝佳概览--包括执行有针对性的深度挖掘来进 行深度分析的选项。推送通知和许多其它功能也可以根据需求 定制。” Christian Hoffmann解释道。 Assistance systems make system operation easier: The heart of system automation at Hosokawa Alpine is the ExVis process visualisation software. Among other things, it includes a start-up assistant that makes it easier to start up the system. The settings for a film formulation are sto- red in the software. This information allows operators to start up the system in four automated steps without ha- ving process engineering know-how themselves. The com- pany offers an operating device for the film take-off, which can be connected to the take-off or the collapsing system and operated on site. This gives the operator immediate access to the connected component. Automation solutions increase efficiency and pro- ductivity: Hosokawa Alpine also supports blown film ma- nufacturers with various automation solutions to optimise the use of their systems, speed up processes and measu- rably increase productivity. This includes an automatically adjustable cooling ring insert. Here, the optimum setting for the cooling air supply can be saved and automatically re-started. The one-touch change included in ExVis inclu- des preset format changes and reproducible settings for the collapsing system and side gussets. The software pak- kage thus enables accelerated start-up of a film format and fast switching between different formats. This minimises changeover times and the associated material losses and offers film manufacturers a high degree of flexibility. Monitoring systems for smooth production: In order to keep the productivity of the systems as high as possible, Hosokawa Alpine provides a system monitoring system that immediately visualises malfunctions in operation and production and enables them to be rectified quickly. A ca- mera system with various cameras on the take-off, winder and MDO produces images that can then be called up via the operator terminal. This enables an overview from the control panel, even in areas of the system that are not vi- sible. In an emergency, the remote service from Hosokawa Alpine Blueserv, the company's service brand, can quickly access the system. Predictive maintenance with isa.guard: machine diagnostics in real time: With the predictive maintenance tool isa.guard from Blueserv, maintenance requirements can be precisely predicted - for maximum system availabi- lity and an extended service life. "Problems are recognised before they become critical or even arise. This allows cus- tomers to plan interventions proactively and maximise the uptime of their systems," explains Christian Hoffmann, Di- rector Blueserv Blown Film Extrusion. He adds with a wink: "With isa.guard, we have developed a kind of crystal ball that allows us to look into the future." By analysing a wide range of data and sensors, isa.guard provides a real-time diagnosis of the machine's condition. This gives customers full transparency about their blown film production - around the clock. In addition, concrete proposals for action are provided that enable a targeted and efficient response in good time. isa.io: information about the machine status - de- tailed and flexible: The modular software platform isa.io enables a comparative analysis of process data to optimise performance and increase efficiency across all machines. "This gives our customers an excellent overview of all Al- pine blown film lines - including the option of carrying out targeted deep dives for detailed analyses. Push notificati- ons and many other functions can also be customised on request," explains Christian Hoffmann. Blown Film Extrusion & Recycling Asia 1/2026 33 预测性维护工具 isa.guard有助于 在早期识别异常 并在必要时进行 干预 The predictive maintenance tool isa.guard helps to recognise anomalies at an early stage and intervene if necessary ► Hosokawa Alpine Aktiengesellschaft www.hosokawa-alpine.com