Extrusion International 5-2025

18 Extrusion International 5/2025 К 2025 Think Green, Act Smart, Extrude Responsibly A s a leading international manufacturer of extrusion lines, battenfeld-cincinnati will be demonstrating at this year's premiere trade show how environmental man- agement, digitalization, and sustainable practices can be implemented in practical solutions. The increasing demands for material ef ciency, circular economy, process automation, and energy savings are al- ready determining the investment decisions of plastics pro- cessors worldwide. battenfeld-cincinnati is meeting these challenges with a well-thought-out portfolio of innovative machines, control solutions, and modular system compo- nents. Whether lms, sheets, pipes, or pro les – at K, the company impressively demonstrates that ecological and economic thinking are not contradictory. Rather, it shows how intelligent technology, exible material processing, and resource-saving processes come together to form a holistic and responsible production approach. One example is the recently developed BC 120-40 DVT single-screw extruder, which is equipped with the so-called Dual Vent Technology. This concept, implemented for the rst time in this type of machine, allows for targeted, two- stage degassing of the melt, enabling the processing of complex recycled materials. The advantages: lower energy consumption, less material waste, and consistently high product quality. The concept was developed as a result of a group-wide collaboration, highlighting the strength of the recently created synergies within the group. For pipemanufacturing, battenfeld-cincinnati presents IOA (Intelligent Operating Adjustment), a system for automated pipe centering that not only signi cantly reduces operating effort but also optimizes material usage. The ball joint-based technology enables sensitive adjustments without interrupt- ing the ow or requiring manual intervention. In combina - tion with digitally stored process parameters, smart measur- ing systems, and reproducible processes, IOA is an essential step toward intelligent and responsible production - smart and responsible in the spirit of the K showmotto. In the eld of PVC processing, the machine manufacturer is showcasing another highlight: the exible coextrusion so - lution in a piggyback arrangement, which scores with its low space requirements and high material diversity. The combi - nation of twinEX 78 and the conEX NG 65 mounted on top allows the simultaneous processing of virgin PVC, recyclates, and compounds with consistently high quality. The new generation of NG single-screw extruders impresses with its energy-ef cient screw design and precise temperature con - trol, supported by modern cooling technologies. Furthermore, a tool for PVC pipe production will be shown. Thanks to the modular design of the Spider NG series, material processing in production becomes exible and future-proof. Green stands for reduced raw material consumption and maximum recyclability. In lm and sheet extrusion, battenfeld-cincinnati pres - ents the multiTOUCH-X roll stack, a further development that enables extremely precise calibration even with very thin lms thanks to Axis-Crossing technology. The inclined position of the rst roll compensates for roll de ection, en - suring a constant gap – ideal for PP lms below 200 µm or PET lms below 150 µm. At the same time, the line speed remains consistently high without the need for energy- intensive additional elements such as vacuum boxes. The low material consumption combined with maximum qual - ity underlines the company's commitment to resource-ef - cient and technologically advanced production. Another new addition is the solEX NG 105, which com- plements the solEX series extruder portfolio. With an out- put of up to 2,100 kg/h at low melt temperatures, it not only enables increased energy ef ciency but also extends the service life of components. Emphasized should be the internal water supply, which is being applied for the rst time: a closed cooling circuit that operates independently of the operating system, provides corrosion protection, and differentiates temperatures. The new pullStream B63-1000 WS belt haul-off is ergo- nomic and user-friendly, tting seamlessly into the multi- award-winning World Solution Design concept. A cover that opens completely makes maintenance and process adjustment easy—a signi cant advantage for everyday op - erator use. The integrated cross adjustment of the upper belt ensures consistent pipe quality, even at high speeds of up to 300 m/min. The system is complemented by an intui- tive 10”- touch display that integrates seamlessly into the existing control architecture. With all these innovations, battenfeld-cincinnati is em- phasizing its position as a technology leader in the extru- sion industry. “We are demonstrating that green, smart, and responsible are speci c development guidelines for us. The combination of economic ef ciency, high exibility, and active sustainability makes battenfeld-cincinnati a reli- able partner for future challenges,” says Dr. Henning Stieg- litz, CEO of the battenfeld-cincinnati Group. battenfeld-cincinnati www.battenfeld-cincinnati.com K 2025: Hall 16, Stand: B19 battenfeld-cincinnati, sustainable solutions worldwide (©battenfeld-cincinnati)