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Sampling of reaction products from the continuous chemical recycling process (Photo: Luca Hoffmannbeck, SKZ) |
With the “CloseT” research project, the SKZ Plastics Center is working with the Fraunhofer Institute for Manufacturing Technology and Applied Materials Research IFAM to develop an innovative process for recycling mixed waste textile fibers. The aim is to develop an industrially viable, continuous chemical recycling process using solvolysis.
Until now, old textiles have mainly been recycled thermally, which irretrievably destroys valuable polymer resources and prevents the opportunity for sustainable reuse. The “CloseT” project focuses on chemical recycling using solvolysis. This involves chemically recycling mixed old textile fibers in a continuous process using a twin-screw extruder. The reaction products obtained in the recycling process are to be used directly as raw materials in plastics processing. “We want to create a sustainable alternative that not only conserves resources but also opens up new value chains,” explains Dr. Hatice Malatyali, project manager at SKZ.
Material separation and industrial implementation
Suitable synthesis routes are first developed in the laboratory and then transferred to the continuous process. One focus is on the efficient separation of mixed fibers such as cotton and PET. Cellulose acetate is to be produced from the cellulose fibers obtained, while the degraded PET fractions are repolymerized to rPET.
“With this project, we are making an important contribution to reducing textile waste and strengthening the circular economy,” emphasizes Prof. Dr. Andreas Hartwig from the Fraunhofer Institute for Manufacturing Technology and Applied Materials Research IFAM.
